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Basic Info.
Product Description
What is Plastic injection molding?
Plastic injection molding is a manufacturing technology mainly used for mass production of plastic parts with relatively complex shapes. The process is to inject molten plastic material into the mold, cool and solidify it, and then remove the molded plastic part from the mold.
The injection molding process is mainly divided into four stages: plasticization, injection, pressure holding and cooling. The plasticization stage is to melt the plastic particles into a uniform molten state through heating and shearing; the injection stage is to inject the molten plastic into the pre-prepared mold; the pressure holding stage is to continue to apply pressure to the mold so that the molten plastic fully fills the mold; the final cooling stage is to let the plastic in the mold cool and form, and then open the mold to take out the finished product.
Materials:
There are many types of materials that can be processed by plastic injection molding, including but not limited to
ABS
ASA
HDPE: HIGH DENSITY POLYETHYLENE
LDPE: LOW DENSITY POLYETHYLENE
PA 6: NYLON TYPE 6, ALIPHATIC POLYAMIDE
PA 66: NYLON TYPE 66, ALIPHATIC POLYAMIDE
PC: POLYCARBONATE
PC/ABS:
PP: POLYPROPYLENE
POM: POLYOXYMETHYLENE
TPE: THERMOPLASTIC ELASTOMER
TPO: THERMOPLASTIC POLYOLEFIN
TPU: THERMOPLASTIC POLYURETHANE
Different plastic materials have different physical and chemical properties, which determine their suitability and ease of processing in injection molding.
Plastic injection molding has been widely used in various industries to produce various complex shapes of plastic parts, such as plastic chairs, plastic toys, mobile phone cases, TV remote controls, automotive parts, etc.
Prototyping:
We can provide customers with prototype manufacturing, and customers can freely choose 3D printing or molds to produce prototypes. 3D printing prototype production can help customers complete prototype production at a lower cost and make modifications. Using molds can be mass-produced.
Design and manufacture the shape that suits your application
Plastic injection molding is a versatile and increasingly valuable process that can be applied to countless industries. Our advanced plastic molding machines meet all requirements and standards, including those applications that require the highest level of care, such as industrial and medical devices. The experts in our tool room and post-molding operations constantly focus on achieving customer specifications while ensuring that the product is perfectly finished.
Committed to quality and service
We are committed to providing high-quality injection molding services, which covers everything we do. Our ability to do all work in-house guarantees that every aspect of your project complies with our stringent quality control processes and procedures.
For every new project, we prioritize client communication and advance quality planning. Our quality systems for each project are flexible and tailored to the needs of our clients.
Product Description | ODM plastic injection molding |
Plastic Materials: | PS, ABS, PP, PVC, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO... |
Certificates | ISO9001 IATF16949 |
Other Process | Silicone Rubber over molding, LSR overmolding, Rubber molding |
Color | Per customer request |
Package: | Carton Box with protection material inside. |
Mold Lead Time: | T1, 4-7 weeks. Tf depends on product, normally take 2 weeks for fine tune. |
Experience: | 18 years specialize in plastic manufacture ODM |
Mold and Molding Tech. | In-Mold Decoration, Injection Molding, Over molding, Multi-K Molding, Stack Mold molding, RHCM Molding, Gas assistance molding, Interchangeable Mold, Collapsible Core Mold, Compression Molding, bottle injection and blow molding |
Mould Base: | Hasco LKM FUTA DME … |
Surface Finish: | Texture(MT standard), High gloss polishing |
Second process | Electroplating, Painting, hot stamping, printing, machining, assembly |
Cavity/Core Steel: | P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 … |
Hot/ Cold Runner | HUSKY, INCOE, YDDO, HASCO, DME, Masterflow, Mastip… |
Mould Life: | 30,000 to 1,000,000 Shots. |
Design Software: | CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA.... |
Equipments: | Plastic Injection Molding Machine from 35-3,000T Mold machine High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder… |
Q1. How do you ensure quality?
By good APQP practice and proper monitor. We do feasibility, design, manufacture, trial run etc. phase gate management to control the quality in each phase.
Q2.I have no 3D drawing, how should I start the new project?
Just give us you concept or own sample, we provide from concept to reality service.
Q3. Do you support post-sale service?
Defect parts free replacement
On line and on-site supporting
Free consulting
Q4. How could I pay them?
Paypal, Western Union, T/T, L/C are acceptable, so just let us know which is convenient for you.
Q5. What's the payment term?
Normally 50% pay advance, balance the rest against to the shipment B/L.