- Overview
- Product Description
- Product Parameters
- Our Advantages
- Company Profile
- Packaging & Shipping
- Certifications
Basic Info.
Packaging & Delivery
Product Description
Customized Plastic Injection Tooling with Hot Runners by Dongguan Sun Hua Plastic Metal Ltd. High-quality design with VDI/Ys Texture for precision molding.
| Product Name | OEM&ODM CNC Milling Part Aluminum Alloy |
| Product Dimension | Customized to the engineering dwg, maximum 1.5 meters according to our existing machining stroke. |
| Product Shape | Customized |
| Processing Type | CNC lathing, cutting, boring,milling; Grinding,Polishing, Passivation, etc. |
| Tolerance | ±0.02mm or as per customers' requirement. |
| Material Standard: | ISO, DIN, ASTM, UNS, AISI, JIS, BS, NF |
| Materials Available | Stainless Steel, Carbon Steel, Steel, Copper, Brass, Aluminum, Silver, Gold, Chrome, Tin, Nickel, Zinc, Alloy etc. |
| Material Thickness | As per customers' requirement. |
| Surface Treatment/Finish | Anodization, Chromizing, E-coating, Nickel Plating, Galvanization, Paint, Powder Coating, Polishing etc. |
| Heat Treatment Capability | Annealing, Normalizing , Nitriding, Tempering ,Carbonitriding, Carburizing and Induction Hardening,etc. |
| Application | Powered tools, Automobile, Home applicances, Medical care Instrument, etc |
| Quality Assurance | GB/T19001-2016 ISO 9001:2015, GB/T240001-2016 ISO 14001:2015, RoHS |
| Sample Lead-time | Within 1 day for samples available from our stock; About 1-2 weeks for customized samples |
| Mass Production Lead-time | 3-7 weeks after receiving advance payment deposit. |
| Delivery conditions: | EXW/FOB/CFR/CIF SHENZHEN or any other airport or seaport, China |
| Payment Terms | 50% deposit, balance against B/L issuing. |
| Modification | Mold modification per Enginering Change Request |
| Inspection | In-house or third party, all the processings are strictly inspected by our QC. |
| Design Software | We use the most advanced mold design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T) |
| Country of Origin | China (mainland) |
| Main Export Markets | Europe, America, Mid East, Asia, Africa etc. |
| Service Type: | OEM & ODM |
| Business Type: | Manufacturer, Exporter |
| Advantages | Expertized in producing OEM parts: sheet metal stamping, CNC machining, deep drawn and sheet metal formed parts with various finishing process. Our factory is based at Dongguan, Guangdong province. Branch base in Ji'an City, Jiangxi province; Oversea base in Vietnam. The Dongguan base is closed to Guangzhou and Shenzhen port, which gives us great effiency for logistic handling. Skilled operation staff and advanced machining equipment: We have sophiscated equipment for the complete process flow from die casting, deburring, polishing, CNC milling, lathing, and surface finishing treatment. Engineering competency. We are managed by a team of tooling designing and manafacturing expertise, with well organized and production management and logistic and shipment coordination team, to provide consistant supply to meet our customers' demand. |
Product Description:
Dongguan Sun Hua Plastic Metal Ltd specializes in designing and fabricating plastic injection molds, die casting molds, and rubber molds. We offer mass production services for parts at varying prices based on your production volume. Please send us your request along with the following details:
- Part 2D dwg, 3D file, or sample picture with measurements (3D in IGS, stp format, etc)
- Tooling steel
- Standard mold base requirement
- Runner system preference (Cold or Hot)
- Mold cavity specifications (multi-cavity tool, shut-off gating design for each cavity)
- Delivery address
We cater to various industries including Automotive, Powered Tools, Home Appliance, Medical, and New Energy applications.
Tooling Specifications and Requirement
| Tool Life Cycles | Extremely High Volume | High Volume | Low Volume |
| 2D Design Drawings | |||
| 3D Design Drawings | |||
| Component ID | |||
| Tool Steel ID | |||
| Cycle Counter | |||
| Spare Ware Parts | |||
| Spare Parts List | |||
| Fully Automatic Operation | |||
| DFM Report | Shall be completed and approved before mold build. All part model changes shall be approved. Report include: KO locations, gate locations, parting line, split lines, mold flow analysis (when required), cosmetic issues, dimensional issues. | ||
| Cpk Requirement | Required Cpk requirement for critical dimensions. | ||
| Cycle Time Target | Mold cycle time shall meet or exceed targets while producing parts within the Cpk requirements. | ||
| Critical Dimensions | Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within. | ||
| Minor Dimensions | Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within. | ||
| Self Lubricating Hardware | Hardware that sees movement should be self lubricating per hardware requirements. | ||
| Certified Tool Steel | Tool steel shall be certified from steel provider. | ||
| Mold Flow Analysis | (when required) | ||
| Mold Dimensional Study | |||
| Part Dimensional Study | |||
| Service we supply | OEM Die Casting Service , Mold Making , Machining and Surfacetreatment |
| Process Technology | Gravity die casting, low pressure die casting, high pressure die casting |
| Material For Die Casting | Aluminum Alloy (ADC12, A380, AlSi10MgFe) |
| Drawings Format | 2D ( CAD ,PDF ,JGP) or 3D ( STEP, IGS ) |
| MOQ | 2000 Pieces |
| Lead Time | within 35 - 45 days |
| Surface treatment | Pinting, powder coating, anodizing, chromizing |
| Process flow | Smelting - Die casting - Gate Removal - Deburring - Polishing - CNC milling - Bushing Assembly - Inspection - Warehouse Entry |
| Features & Advantage | 1. High machining accuracy, the flatness within 0.05mm. ID within ±0.02 2. High finish appearance, smooth surface roughness is Ra1.6 after machining. |
| Quality Assurance/ Tolerance | GB/T19001-2016 ISO 9001:2015, GB/T240001-2016 ISO 14001:2015, RoHS |
Critical questions to ask at the mold flow simulation stage:
1. Does the inlet gate satisfy the feeding of each cavity?
2. Iis the last place to fill well defined?
3. Are the overflows and /or vacuum lines in the last place to fill?
4. Are there areas that may be porous or not filling properly?
5. Does it seem the gates are placed correctly?
6. Has a PQ2 analysis determined gate size and filling speed?
7. Has the casting been checked for square corners or areas of difficult fill?
8. Will major changes have to be made to ensure perfection?
9. If the simulation determines a change, the recommendations are put into a new model and STL for another iteration. If it seems the gate is adequate or a slight change is needed the mold can be aggressively machined. A fine, more accurate simulation can verify all the data.
Inquiry Basic Information:
Product Description
Company Name: Dongguan Sun Hua Plastic Metal Ltd
Product Specifications:
- Part 2D dwg, 3D file, or sample picture with measurement (3D in IGS, stp format, etc)
- Tooling steel
- Standard mold base or custom
- Runner system (Cold or Hot)
- Mold cavity: multi-cavity tool, shut-off gating design for each cavity
- Delivery address provided upon order confirmation
The Strength of Dongguan Sun Hua Plastic Metal Ltd:
- Expertise in die casting tool
- Integrated solution service for die-casting parts, plastic injection parts, and toolings
- Time and cost-effective
- Project management and efficient delivery
Dongguan Sun Hua Plastic Metal Ltd
Company Profile
Dongguan Sun Hua Plastic Metal Ltd specializes in designing and manufacturing high-quality die-casting tooling and molded parts made of Aluminum, Zinc, Magnesium, and more for the international market. Since its establishment in 1997, the company has focused on producing auto parts, aluminum die-cast parts, machined parts, and products for various industries including automotive, communication, infrastructure, electrical appliances, and electric tools.
Integrated Solutions
Committed to providing integrated solutions for prototyping and mass production, Sun Hua offers competitive prices and satisfactory lead times. With advanced technologies, scientific team management, and continuous improvement, the company ensures quality from tooling build to First Article Inspection.
Production Floor
Enhance your company culture with Customized Plastic Injection Mold featuring VDI/Ys Texture from Dongguan Sun Hua Plastic Metal Ltd.
Dongguan Sun Hua Plastic Metal Ltd - Die Casting Parts
Die Casting Parts
At Dongguan Sun Hua Plastic Metal Ltd, we specialize in OEM die casting parts production. Since our founding in 1997, we have been dedicated to providing top-quality services to our customers.
Strengths:
- Expertise in model designing, prototype build, tooling build, and mass production
- Collaboration with top brands like BOSCH, TTI, and BYD
- State-of-the-art equipment including CNC, EDM, grinding machine, and die casting machines ranging from 88 ton to 2500 ton
- Dedicated and integrated solutions at competitive prices
- Expertise in tooling making and precision CNC machining
- As-cast quality control and measurement correlation
- Efficient production planning and management
- Effective project management and scheduled delivery
- Commitment to providing excellent after-sale service for any quality issues
Choose Dongguan Sun Hua Plastic Metal Ltd for all your die casting parts needs. Contact us today for reliable and high-quality solutions.
| Tooling Packaging: | |
| 1. Clean and rinse the complete tooling. | |
| 2. Interior and exterior of the tools shall be preserved with oil. | |
| 3. Wrap the tooling with film for protection after dry out. | |
| 4. Stuff the tools in the wood crate. |
- FedEx Express
- *** Delivery
- DHL Express
- EMS Delivery
- UPS Express Delivery
- Maritime Container Delivery
ISO& IATF Certificates:
Customized Plastic Injection Mold with VDI/Ys Texture
Experience precision with our custom injection mold featuring VDI/Ys texture. Trust Dongguan Sun Hua Plastic Metal Ltd for top-notch plastic tooling services.
Dongguan Sun Hua Plastic Metal Ltd
Strength:
- We are a die caster specialized in OEM die casting parts production since our founding in 1997.
- Top brand customers include BOSCH, TTI, and BYD.
- Equipment includes CNC, EDM, grinding machine, and die casting machines ranging from 88 to 2500 tons.
- Offering dedicated and integrated solutions for your products at the best price.
Expertised Tooling Making:
- As-cast Quality Control
- Precision CNC machining
- Measurement Correlation
- Production Planning and Management
- Project Management and Scheduled Delivery
- Providing good after-sale service for any quality issues.
Visit us at the 2023 NHS Exhibition in Las Vegas!
Discover our Customized Plastic Injection Mold with VDI/Ys Texture for precise and textured plastic parts. Experience top-notch quality and design at Dongguan Sun Hua Plastic Metal Ltd.
FAQ:
Product Description
Welcome to Dongguan Sun Hua Plastic Metal Ltd
Are you looking for high-quality plastic and metal products? Look no further! At Dongguan Sun Hua, we offer top-notch manufacturing services to meet all your needs.
Product Features:
- Accepting 2D or 3D drawings for accurate quoting
- Flexible MOQ to suit client requirements
- Customizable production cycle based on dimensions and quantity
- Convenient payment options including T/T and PayPal
- Regular progress updates with detailed reports and visuals
- Strict quality control measures to ensure customer satisfaction
Benefits of Choosing Us:
- Fast quote turnaround within 24 hours
- Transparent production process without the need for physical visits
- Refund policy in case of non-compliance with required criteria
- Dedicated to meeting customer needs and ensuring product quality
For any inquiries or further questions, feel free to reach out to us. We are here to provide you with the best solutions for your plastic and metal product needs!